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All systems go for zero-gravity fridge

  • marimac 

Future refrigeration, future air conditioning, space refrigeration, fridge design, compressor COP, oil free scroll compressor, accelerated vapour-compression cycle

Eckhard Groll and Leon Brendel prepare to collect data from their experiments onboard a ZERO-G flight. Photo by Stephen Boxall/ZERO-G

Eckhard Groll and Leon Brendel prepare to collect data from their experiments onboard a ZERO-G flight. Photo by Stephen Boxall/ZERO-G

A vapour-compression fridge being developed for future space missions has proven its effectiveness at zero gravity after undergoing tests in a unique weightless research lab.

A team of engineers from Purdue University, Air Squared Inc and Whirlpool Corporation developed the fridge with an oil-free scroll compressor to meet the needs of astronauts.

Even though fridge experiments have been in space before, they either didn’t work very well or eventually broke down.

Fridge systems currently used on the International Space Station have a COP of just 0.36, consuming significantly more energy than fridges on Earth. Having an oil-free vapour-compression cycle removes concerns about oil not flowing where it should in zero gravity.

In May 2021, the team of scientists ran three experiments to test various aspects of the fridge design onboard a specially designed plane that flew in microgravity 30 times – for 20-second intervals – during each of four flights. The plane, Zero Gravity Corporation’s (ZERO-G) unique weightless research lab, is the only testing space of its kind in the United States.

Data analysed from the tests, which were supported by NASA’s Flight opportunities programme, indicate that the prototype can operate just as well in microgravity as it does on the ground. In addition, the team determined that the prototype was no more likely to flood in microgravity than in normal gravity.

The team’s prototype is about the size of a microwave, ideal for potentially fitting into the International Space Station’s rack systems that store research experiment payloads. Air Squared built the prototype and the oil-free compressor inside, which acts as the heart of the fridge.

The team’s experiments aimed to test a common hypothesis that pushing refrigerant liquid through a vapour-compression cycle at a higher velocity would reduce the effects of gravity on the fridge’s performance. A detailed analysis of the data will show whether the constraint of these high-flow velocities and the large pressure drop they create can be removed, which could improve the fridge’s performance by saving energy.

Two experiments built by Purdue researchers flew with the prototype experiment to evaluate how microgravity affected the design’s performance and susceptibility to liquid flooding. Whirlpool Corporation provided components for the fridge experiments as well as expertise on how to integrate these components, run the experiments and package the prototype in a way that would meet requirements for use in a long-term microgravity environment such as the International Space Station.

“The fact that the refrigeration cycles operated continuously in microgravity during the tests without any apparent problems indicates that our design is a very good start,” said Leon Brendel, a Purdue PhD student in mechanical engineering. “Our first impression is that microgravity does not alter the cycle in ways that we were not aware of when we tested the effects of gravity on the fridge design on the ground by rotating and inclining it”.

Leon Brendel, Eckhard Groll, a professor and head of Purdue’s School of Mechanical Engineering, and Paige Beck, a Purdue junior majoring in mechanical engineering, conducted the experiments on the flights, along with members of the team from Air Squared and Whirlpool Corporation.

For each flight, the plane performed 30 parabolas including Martian, lunar, and micro gravities.

“Floating around with the experiments is kind of like swimming, except that you don’t have resistance around you, and you have to work to get the data at the same time. It was pretty fun, but I had to remember to not get cocky,” said Beck, who had the challenge of holding herself in place to collect data from an experiment at regular intervals and simultaneously record her actions into a microphone.

Other challenging tasks involved quickly changing parameters in between parabolas or slightly turning a needle valve while floating around.

“Sometimes I was too slow, but you learn as you go, and we successfully got the data we needed,” Brendel said.

The team will be completing data analysis in the coming weeks.